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iFoiler+™ Induction Sealer

The iFoiler+™ Induction Sealer is the ultimate induction sealing solution for high-volume food packagers, pharmaceutical and nutraceutical industries, and liquid chemical packagers. Utilizing a 4.5 kW power supply, Pillar's patented iFoiler+™ Induction Sealer incorporates all of the same features and benefits of our flagship iFoiler™ Induction Sealer, only with a larger power supply - making it the perfect sealing solution for many high-volume manufacturers needing a larger power supply to ensure high quality seals on their products. 

The iFoiler+™ Induction Sealer features include:

iFoiler+™ Induction Sealer
  • Highly Functional Touch Screen Interface: The iFoiler+ features a highly functional touch screen interface with multiple language functions including English, French, Dutch, German, Spanish, and Portuguese. Extra functions integrated into the microprocessor, such as memory functions to save power settings and conveyor speeds, and with a larger power supply, the iFoiler+ can effectively seal bottles on higher speed lines with a quality seal strength. 
  • Protects Against Washdown Processes: IP65 ready for full protection against washdown processes; the patented high efficiency stainless steel and anodized aluminum inverter saves energy and puts more power to work where you need it
  • Mounted to Durable Mobile Cart: features a portable stand with welded construction, 4 independent steering roller bearing casters for mobility, leveling pads for stability, 20'' of height adjustment, a coil height indicator with accuracy to 0.001'' - ensuring repeatability and consistency with coil height adjustment, and enables one sealer to serve multiple lines
  • Quick Connect System: allows for full compatibility and integration with our full line of Optional Cap Sealing Equipment without having to open the cabinet - allowing your sealing to do more as you grow
  • Easy Product Changeover: easy-turn pivot adjust knob and alignment gauge simplifies set-up for cap changeover, and the ability to save sealing programs enables fast SKU changeover
  • Ability to Seal All Cap Styles & Diameters: full integration with our patented high efficiency Trans Coils - Universal iCoil™ or inFinity™ Tunnel Coil
  • IGBT Technology: features rugged IGBT Technology and proprietary control circuitry for years of trouble-free operation
  • Consistent Power: delivers consistent sealing power outputs ranging between 0.7 kW - 4.5 kW

 

Energy Efficient and Sustainable

During the design process of the iFoiler+, the Pillar team aimed to create a more sustainable sealing option for clients that maximizes energy efficiency without sacrificing sealing quality and performance. The result is an induction sealer that's highly powerful while still being energy efficient, compact, lightweight, and multifunctional. And because Pillar is dedicated to a greener, more sustainable future, a key aspect of the iFoiler+ sustainable design is the reduction in the total amount of materials used. Thanks to digital technology, the iFoiler+ has fewer internal components, a lower overall machine footprint and weight, and reduced energy consumption. All of this means a lower cost of ownership for the iFoiler+, and reduced energy usage for your plant's packaging operations. 

 

 

Modularity and Flexibility in your Production Lines

Making the iFoiler+ even more modular and flexible is the ability to easily switch out sealing coils without the use of tools. Multiple interchangeable sealing coils are available for different applications, with Pillar's traditional Universal Sealing Coil, as well as the Tunnel Coil for unique caps that don't fit a traditional flat coil. When you need to change coils, it's as easy as loosening the thumb screws, popping off the bracket, sliding out the old coil, and sliding in the new one. Then, just replace the bracket and thumb screws, and your iFoiler+ can get back to work, providing high quality induction cap seals.

 

 

Application-Driven Induction Sealing

For many packagers, such as contract packagers, switching applications can be a weekly, daily, or even hourly occurrence. Because of this, packagers require absolute flexibility and modularity within their operations. The iFoiler+ Induction Sealer is designed with this in mind, featuring the capability to store 50 different applications that can accessed through the easy-to-use touch screen interface. This drastically reduces changeover time for sealing applications, improving efficiency and productivity. These applications are stored in the memory of the iFoiler+, and can be called up independently with selected parameters. iFoiler+ Induction SealerFor example, when packaging two different products with different opening sizes and chemistries, parameters such as sealing power and conveyor speed can be individually adjusted for each product, then saved to memory. Once these parameters have been saved, changeover on the sealer can be done in seconds. Changing applications can be locked by production supervisors or managers using a passcode to the risk of operator error by ensuring that only certified personnel can access and change applications. 

 

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